Note

Long legs of helical spring must be positioned and pretensioned before the headless grooved pin is installed

2. Hold helical spring (2) short leg In this position and turn long leg one half turn (180 degrees) with fingers of right hand

3. Position long leg of helical spring (21 against election port cover (1) Hold helical spring and election port cover in this position and Install headless grooved pin (4) Check for proper spring tension during installation of retaining ring (5)

RIFLE ONLY

4. If previously disassembled, position small sling swivel (6) and install new tubular rivet (7) using center punch and hammer to spread and flare the hollow head of the tubular rivet.

CARBINE ONLY NOTE

It is recommended that the swivel mount be placed on the left side of the carbine for right handed operators and on the right side for left handed operators. This will keep the sling out of the way when the carbine is used. 4B. Install swivel mount (7.2).

CARBINE ONLY

4A. Install front swivel (7.1) to swivel mount (7.2) with new rivet (7.3) using center punch and hammer to spread and flare the hollow head of the tubular rivet.

CARBINE ONLY

4C. Place swivel locking bar (7.4) in swivel mount (7.2).

2-16. UPPER RECEIVER AND BARREL ASSEMBLY, RIFLE BARREL ASSEMBLY, AND UPPER RECEIVER ASSEMBLY (CONT).

f. REASSEMBLY (CONT)

2-16. UPPER RECEIVER AND BARREL ASSEMBLY, RIFLE BARREL ASSEMBLY, AND UPPER RECEIVER ASSEMBLY (CONT).

t. REASSEMBLY (CONT)

7. Mechanical Zero Procedures (A.F. Only).

a. Mark a piece of plastic card stock or rigid paper with lines from 1 to 5mm in 1 mm increments Set the card on the front sight frame and check the height of the top of the front sight post.

b. Using a dummy round or front sight post tool adjust the front sight so the top of the front sight post is 5mm above the machined surfaces of the front sight frame.

2-54 Change 4

c. Visually check the front sight post top height by using the marked plastic or paper card. Card must set level on the machined surfaces of the front sight frame to obtain an accurate reading

This procedure, when used In conjunction with rear sight mechanical zero adjustment. will give an approximate battle sight zero to most M16A2 rifles The above steps can also be used before firing a new or newly assigned rifle Use the procedures to check rifles stored In preferred packaging during routine Inspections This will help ensure people armed with the rifles will stand a better chance of hitting an enemy If the rifles must be used before a live fire zero can be made Whenever possible, zeroing of the rifle should be accomplished using ball ammunition on a 25 meter zeroing target using the "L" aperture.

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